Beijer-electronics iX Panel K100 EN Manuel d'utilisateur

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Page 1 - Service&MaintenanceManual

iXPanelK100Service&MaintenanceManualEnglishMAEN003,2010-05

Page 2 - Foreword

Installation3Installation3.1 SpaceRequirements• Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)• Space requirements when installing the

Page 3 - Contents

Installation2.Place the panel cut out where the operator panel is to be situated, draw alongthe o uter sides of the holes and cut according to the mar

Page 4

Installation4.Connect the cables in the specified order, according to the drawing and stepsbelow.Caution:• Ensurethattheoperatorpanelandthecontrollersy

Page 5 - 1SafetyPrecautions

Installation3.2.1 ConnectionstotheControllerFor information about the cables to be used when connecting the operator panel tothe controller, please re

Page 6 - 1.5 DismantlingandScrapping

Technical Data4TechnicalDataParameter iXPanelK100Frontpanel,WxHxD 382x252x6mmMountingdepth 58mm(158mmincludingclearance)Frontpanelseal IP66Rear panel

Page 7 - 2Introduction

Chemical Resistance5 ChemicalResistance5.1 MetalCasingThe frame and casing material is powder-coated aluminum. This powder paintwithstands exposure to

Page 8 - 2.4 DismantlingandScrapping

Chemical Resistance5.2 KeyboardMaterial5.2.1 AutotexF157/207Autotex F157 or F207 covers the overlay surrounding the screen.SolventR esistanceAutotex F

Page 9 - 2.5 ContactandSupport

Chemical Resistance5.2.2 ScreenSurfaceThe screen surface on the panel withstands exposure to the following solventswithout visible change:Solvents Tim

Page 10 - 3Installation

Hardware Tests6 HardwareTestsBefore the operator panels are approved for market introduction, they are testedby independent authorities. The iX Panels

Page 11 - 0.5 - 1.0 Nm

Additional Hardware7 AdditionalHardware7.1 MemoryCardAn internal Compact Flash memor y card can be used in iX Panel K100 forexpansion of the project m

Page 12 - – Connect cable D

ForewordService&MaintenancemanualforiXPanelK100ForewordThis manual contains detailed information about iX Panel K100, includingdescriptions of var

Page 13 - BeijerElectronics, MAEN003

Additional Hardware5.Re-attach the back cover to the operator panel.6.Turn on t he power to the operator panel.When the operator panel starts up, you

Page 14 - 4TechnicalData

Hardware Replacement8 HardwareReplacementThis section contains instructions on how to replace operator panel hardware.Only components included in the

Page 15 - 5 ChemicalResistance

Hardware ReplacementMODE Description1100 Notused(runmode).1110 Self-test.xxx1 Hardreset(forcesthes ystemtorese t).To ch ange mode switches, follow the

Page 16 - 5.2 KeyboardMaterial

Hardware Replacement8.3 ReplacingtheRearCoverThe following is needed:• Anewrearcover,seeAvailable Spare Parts for iX Panel K100• AtorxT10screwdriverNo

Page 17 - 5.2.3 AutoflexEB

Hardware Replacement8.4 ReplacingtheDisplay/DisplayCableThe following is needed:• A ne w display/display cable, see Available Spare Parts for iX Panel

Page 18 - 6 HardwareTests

Hardware Replacement6.Flip the mounting plate and unscrew the 4 torx screws.4 x torx screws7.Make sure the display cable is attached to the new displa

Page 19 - 7 AdditionalHardware

Hardware Replacement8.5 ReplacingtheCompleteFrontThe following is needed:• Anewfront,seeAvailable Spare Parts for iX Panel K100• AtorxT10screwdriverNo

Page 20 - 7.1.2 SettingsiniXDeveloper

Hardware Replacement8.6 ReplacingtheBacklightNote:Alllampsinthedisplaymustbereplacedatthesametime.The following is needed:• A new backlight, see Avail

Page 21 - 8 HardwareReplacement

Hardware Replacement8.7 AvailableSparePartsforiXPanelK100Ordernumber Description601009277 COMPLETEFRONTIncludingfrontcover,glass,keyboard,gaskets andl

Page 22 - 8.2 Cables

Service Menu9ServiceMenuThe service menu for the operator panel can be accessed before a project isdownloaded, or by setting the mode switches in mode

Page 23 - 8.3 ReplacingtheRearCover

ContentsContents1 Safety Precautions ... 51.1 General ...

Page 24 - • AtorxT10screwdriver

Service Menu9.3.4 FormatM emoryCardThe format memory card function will detect if external and internal memorycards. Select which card to format and,

Page 25 - 8.4.1 Self-testoftheDisplay

Hardware Self Test10 HardwareSelfTestThe self-test program can be used to test aspects of operator panel functionalityand the communication ports. To

Page 26 - 8.5 ReplacingtheCompleteFront

Additional Installation Tips11 AdditionalInstallationTipsWhen experiencing communication problems in for example noisy environmentsor when operating c

Page 27 - 8.6 ReplacingtheBacklight

Additional Installation Tips11.2 EthernetConnectioninthePanel123451-12-23-38-8RJ45RJ45RJ45RJ45RJ45RJ45RJ45RJ45Industrial EthernetOperator panelOperato

Page 28 - Hardware Replacement

Additional Installation Tips11.3 ToAchieveBetterEMCProtection• Initially, use the original cabling from Beijer Electronics primarily.• Use shielded ca

Page 29 - 9ServiceMenu

Additional Installation Tips11.4 AmbientTemperatureThe maximum ambient temperature for the operator panel is provided in thespecifications. The ambient

Page 30 - 9.3.4 FormatM emoryCard

Additional Installation Tips11.5 SafetyMost of the operator panels are fed with 24 V DC.412434Power supply230 V AC to 24 V DCPower supply230 V AC to 2

Page 31 - 10 HardwareSelfTest

Additional Installation Tips11.6 GalvanicIsolationUSBUSBRS232RS422/485+24 V DC0 VFilterDC/DCgalvanic isolationVCC0 V (GND)DC/ACCFLEthernetInternal ele

Page 32 - 11 AdditionalInstallationTips

Additional Installation Tips11.7 CableandBusTerminationRS485• Use shielded and twisted pair cable. The pair capacitance may not e xceed 52.5pF/m and a

Page 33

Fault T racing12 FaultTracingThis section includes different fault scenarios and steps to follow to trace the fault.TheiXPanelK100isnotworkingproperly

Page 34 - Shielded cable Shielded cable

Contents9.3.4 FormatMemoryCard ...3010 Hardware Self Test ...

Page 35 - 11.4 AmbientTemperature

Fault T racingTheiXPanelK100isworking,butoneormorekeysarenotworking1.Check that the flex cables are correctly fitted.2.Replace the front according to th

Page 36 - 11.5 Safety

Software13 SoftwareThis chapter describes how to maintain and update the software in the iX Panels.The chapter includes a general description of the o

Page 37 - 11.6 GalvanicIsolation

Software13.2 UpdateSoftwareWhen an update is available, an e-mail is sent to the distributors. The software isalso available on the manufacturer’s web

Page 38 - Inside operator panel

SoftwareTransferImage1.Double-click on the executable Image Loader file to start the transfer program.2.Follow the i nstructions.The image transfer pro

Page 39 - 12 FaultTracing

Environmental Aspects14 EnvironmentalAspectsThis chapter includes inform ation about the environmental impact of iX Panels.More information can be fou

Page 40 - Lowbattery/Nobattery

Environmental Aspects14.3 RecyclingThe operator panels consist largely of aluminum. It is a great advantage in terms ofboth resources and the environm

Page 41 - 13 Software

HEADOFFICE SUBSIDIARIESSWEDEN GERMANY USABeijerElectronicsProductsAB Elektronik-SystemeLauerGmbH&Co. KG BeijerElectronicsInc.Box426 Kelterstraße59

Page 42 - 13.2 UpdateSoftware

Safety Precautions1SafetyPrecautionsBoth the installer and the owner and/or operator of the operator panel must readand understand this installation m

Page 43 - TransferImage

Safety Precautions1.3 DuringUse• Keep th e operator panel clean.• Emergency stop and other safety functions may not be controlled from theoperator pan

Page 44 - 14 EnvironmentalAspects

Introduction2IntroductionThis manual describes how to maintain the iX Panel K100.The functions available in iX Developer depend on which operator pane

Page 45 - 14.3 Recycling

Introduction2.2 MaintenanceCarefully read the instruction s before beginning maintenance on the operatorpanel.• Only qualified personnel should carry o

Page 46

Introduction2.5 ContactandSupportIf you want to report a fault or have a questio n about the operator panels, pleasecontact your local supplier or fill

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